Miller-electric D-74DX Bedienungsanleitung

D-74DXProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) Welding(Gas- And Self-Shielded)Wire FeederOM-1500-7 204 129H2007−07Visit our website atw

OM-1500-7 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur quand on acoupé l’alimentation.D Arrêter les convertisseur

OM-1500-7 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-util

OM-1500-7 Page 8LES FILS DE SOUDAGE peuventprovoquer des blessures.D Ne pas appuyer sur la gâchette avant d’enavoir reçu l’instruction.D Ne pas dirige

OM-1500-7 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documen

OM-1500-7 Page 10

OM-1500-7 Page 11SECTION 3 − DEFINITIONS1 1.1 1.2 1.33 3.1 3.2 3.34 4.1+22.12.2++56+2.3S-178 936A. Warning! Watch Out! Thereare possible hazards assho

OM-1500-7 Page 12ST-178 794-A50/60S/N:2410.0Hz50/60IP 21V100 A750 X 100 %VU1=A I1=1U2=I2=3-2. Rating Label For CE Products. For label locationsee Sect

OM-1500-7 Page 13SECTION 4 − INTRODUCTION4-1. SpecificationsType of InputPowerWelding PowerSource TypeWire Feed SpeedRangeWire DiameterRangeWeldingCir

OM-1500-7 Page 145-2. Equipment Connection Diagrams1 Welding Power Source2 Contactor Control/Power Cord3 Positive (+) Weld Cable4 Negative (−) Weld Ca

OM-1500-7 Page 155-3. Rear Panel Connections And Rotating Drive Assembly803 067 / 802 825-A21 14-Pin Control Cable - 10 Ft(3.0 m)2 Shielding Gas Valve

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1500-7 Page 165-4. 14-Pin Plug InformationPin* Pin InformationA 24 volts ac with respect to socket G.AJKB Contact closure to A completes 24 volts a

OM-1500-7 Page 175-7. Installing And Threading Welding WireRef. 156 929-A / Ref. 150 922 / Ref. 156 930 / S-0627-ATools Needed:. For best wire feeding

OM-1500-7 Page 185-8. Setting Internal DIP Switches1 DIP Switch S12 DIP Switch S4 (Not For Customer Use)DIP switch S1 allows the user to make a num-be

OM-1500-7 Page 195-9. Power Source Selection Menu. When the feeder is turned on,the Power Source SelectionMenu allows the operator to se-lect a defaul

OM-1500-7 Page 20SECTION 6 − OPERATION6-1. Operational Terms The following is a list of terms and their definitions as they apply to this wire feeder:

OM-1500-7 Page 216-4. Jog/Purge Switch1Ref. 803 053231 Jog/Purge Switch2 Adjust Control3 Gun Trigger ReceptaclePressing the Jog/Purge switch allows th

OM-1500-7 Page 226-5. Front Panel ControlsProgramStartCraterPre/PostflowTrigger HoldAdjustVolts Time (sec)Wire Speed AmpsSequence SetupDual ScheduleSe

OM-1500-7 Page 236-6. Program Push Button13Program21 Program DisplayThe number of the active programis displayed.2 Program Push ButtonPress button to

OM-1500-7 Page 246-8. Lower Display2Wire Speed Amps154314235Non-CE ModelsCE Models1 Lower DisplayThe lower display shows wire speed oramperage. The un

OM-1500-7 Page 256-10. Adjust ControlAdjust11 Adjust ControlThe Adjust control is used tochange various sequence parame-ters, and to select various se

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-1500-7 Page 266-12. Auxiliary MenusProgramStartCraterPre/PostflowTrigger HoldAdjustVolts Time (sec)Wire Speed AmpsSequence SetupDual Schedule342981

OM-1500-7 Page 27Reset To Factory SettingsA reset menu is displayed if the following fourpush buttons are pressed simultaneously:Program, Sequence, up

OM-1500-7 Page 28OPT1• If the Setup push button is pressed, the unitallows OPT1 to be disabled or enabled.The upper display shows “OPT1”. Lower dis-pl

OM-1500-7 Page 29SECTION 7 − SETTING SEQUENCE PARAMETERS7-1. Sequence Parameters In A Program. For more information onSequence Push Button seeSection

OM-1500-7 Page 308-2. Diagnostics803 063-A1 LED3 On Right Side MotorControl Board PC12 LED3 On Left Side MotorControl Board PC1013 LED4 On Dual Board

OM-1500-7 Page 318-3. Diagnostics For User Defined Options2803 07111 Front Panel2 Front Panel Board PC20User Defined Shutdown ErrorMessages (Additiona

OM-1500-7 Page 329-2. Troubleshooting! Disconnect power before troubleshooting.Trouble RemedyWire feeds, shielding gas flows, but elec-trode wire is n

OM-1500-7 Page 33Notes

OM-1500-7 Page 34SECTION 10 − ELECTRICAL DIAGRAMFigure 10-1. Circuit Diagram

OM-1500-7 Page 35204 144-C

dec_wire_6/05Declaration of Conformity forEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rating lab

OM-1500-7 Page 36SECTION 11 − PARTS LIST803 052-A. Hardware is common andnot available unless listed.1519202212317181621Fig.11−24Fig.11−31467109811512

OM-1500-7 Page 37DescriptionPartNo.ItemNo.Figure 11-1. Main AssemblyQuantity1 159 647 Insulator, Motor Clamp 2. . . . . . . . . . . . . . . . . . .

OM-1500-7 Page 38803 051-C. Hardware is common andnot available unless listed.1114151312109781691718192086527242226252314322128Figure 11-2. Control Bo

OM-1500-7 Page 39DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-2. Control Box (Continued)Quantity21 206 765 Panel, Front 1. . . . . . . . . . . . . . .

OM-1500-7 Page 40See Table 11-1 For Drive Roll & Wire Guide Kits. Hardware is common andnot available unless listed.803 790-A201137363534333231302

OM-1500-7 Page 41DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-3. Drive Assembly, Wire (continued)Quantity14 182 156 Spring, Cprsn 2. . . . . . . . . .

OM-1500-7 Page 42.023-.025 in. 0.6 mm 151 024 087 130.030 in. 0.8 mm 151 025 053 695.035 in. 0.9 mm 151 026 053 700 151 036 072 000 151 052 132 958.04

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2007−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2007 Miller Electric Mfg. Co.2007−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-1500-7 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2007−047Protect yourself and others from injury — read and follow these precaut

OM-1500-7 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Kee

OM-1500-7 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-1500-7 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-1500-7 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2007−047Se protéger et protéger les autres contre le risque de bless